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Lab tour of orthoticsThis tour describes the way in which your orthotics are manufactured. It further illustrates how the orthotics have been made according to the exact specifications prescribed by your foot care professional.





Plantar scan of the footThe process of building a custom-made orthotic begins with a scan of the plantar aspect of the foot. The processed scan is sent digitally via modem to the podiatric lab.


Negative model casts of the footAs an alternative, the foot care professional may choose to cast a negative model of the foot and send it to the lab.



Scanning of the negative foot cast moldThe lab then scans the negative mold.

Digital scans are recorded and modified via computerThe digital scan is recorded and modified, then used for precision molding.









Direct Method MillingOne of two milling methods may be used:

Direct Method – Custom-fabricates a synthetic foot correction.















Indirect Method Milling Foot MoldIndirect Method – Mills a positive mold of the foot.



Samples of top coverings used in orthoticsAfter the milling is complete, the foot corrections are prepared and the orthotic is ready for top covering. The type of material used for the top covering is determined by the foot care professional's prescription.




Finished foot orthotic productWithin approximately one week the foot orthotics are complete and ready for the foot care professional to dispense.

 

 

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